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SCS diluter - Diluter systems - Plymovent
IIoT-Explanation_FINAL_0.jpg
SCS Diltuter welding
SCS-Diluter at workshop
SCS Diluter Grinding
SCS diluter - Diluter systems - Plymovent
IIoT-Explanation_FINAL_0.jpg
SCS Diltuter welding
SCS-Diluter at workshop
SCS Diluter Grinding
Diluter-systeem

SCS-Diluter Pro

The SCS-Diluter Pro is a stand alone general filtration system, developed to reduce and control the background concentration of welding fumes in a workshop.

Kenmerken
  • Low installation cost
  • Flexible
  • Efficient filtration

The SCS-Diluter Pro is a smart solution without ductwork

In some cases, source extraction and hoods are not an option, for example if metalwork pieces are too big to be covered by extraction arms, as in the ship-building and transport industry, or if welders constantly move in between positions. Plymovent has therefore developed a general filtration system that can control welding fumes in large facilities: the SCS-Diluter.

This solution can be used in large workshops with various welding processes, changing activities, crane transportation and locations where ductwork is difficult to install. The result: reducing the concentration of fumes to lower levels, giving a cleaner working environment!

Recommended for

  • The SCS-Diluter has been specially designed for light to medium welding processes.

Features

  • Low installation cost
  • Flexible
  • Efficient filtration

Flexible solution

Installing the Diluter system is easy as you do not need any ductwork. It does not only save ductwork costs, it is also a very flexible solution for facilities with many welding processes, changing locations constantly.

Minor investment maximum result

The Diluter system consists of three main components: the SCS-filter unit, a fan and the Diluter itself. The Diluter is an air circulation unit with six multidirectional outlet nozzles. The unit re-circulates the cleaned air into the workshop by means of the outlet nozzles.

The nozzles can be rotated to optimise air distribution. The airflows from the nozzles can be controlled individually making the system unique. Positioning the nozzles directly towards the welding fume layer gives the best result (usually between four and six meters (13 and 20 ft)). The main benefit is the relatively small investment for controlling welding fumes in your plant.

Two versions of filter controls

The SCS-Diluter will be available with the new filter controls of Plymovent; the ControlPro and the ControlGo.

SCS-Diluter PRO

The SCS-Diluter PRO is fitted with the ControlPro. This version has a control with an intuitive touchscreen interface that shows at a glance how the system is performing, what the system is doing now, will do next and how to keep it in shape. An extensive and very accessible menu allows full adaptability in an easy way. ControlPro uses ethernet communication for a wide variety of connectivity options. ControlPro is the control that meets the full needs of the professional user: Simple, Insight, Connected.

If your filters are steered by ControlPro control systems, Plymovent gives the option to extend it with ControlPro Connect. This is an advanced web portal that gives you the power to monitor, manage and control any number of filters at a glance from your PC, tablet or smartphone. This version uses the FCC-150 filter cartridge and has an operational airflow of (max.) 9000 m3/h (5,297 CFM)

SCS-Diluter GO

The SCS-Diluter GO has integrated control unit the ControlGo. The ControlGo is built on the same platform as the ControlPro, offering the same performance, but with preset configurations for the user with basic needs. The SCS-Diluter GO uses push buttons and indicator lights for simple interaction and meets the basic needs of any user. This version uses the FCC-150 filter cartridge and has an operational airflow of (max.) 9000 m3/h (5,297 CFM)

Close the “circle of air” with the Booster Fan and increase the airflow

boosterfan.jpg

In situations where the Diluter filter capacity is sufficient but the workshop or the distance between diluters is too large, the booster fan is used to complete the air circulation. Plymovent offers the booster fan in two types with different functionalities.

  • BoosterFan/S: fan with straight airflow to enlarge the throw between two Diluter systems
  • BoosterFan/A: fan with angled airflow to enhance the return flow to the Diluter system

These booster fans are also the solutions to prevent the air from getting stuck in a blind spot of the workshop, such as dead corners, niches and in case of L-shaped workshops.

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Fysieke afmetingen en eigenschappen

Inlaatdiameter:
Ventilator (interne diameter)
Ø 401 mm
Uitlaatdiameter:
filterunit
Ø 400 mm
Ventilator (interne diameter)
Ø 501 mm
Materiaal:
filterbehuizing
staal
basis
LMDPE (linear medium
density polyethylene)
frame
staal
ventilator
staal
ventilatorbehuizing
staal met aluminium profielen
uitlaatunit met nozzles
verzinkt staal en aluminium
geluiddemper
verzinkt staal
Kleur:
filterbehuizing
grijs RAL 7035
filterbasis
grijs RAL 7024
frame
zwart RAL 9005
Gewicht (netto)
800 kg
Capaciteit van stofton
100 liter

Filterpatronen

Type
FCC-150 of FCC-150/HE
Materiaal
cellulosevezels
Filtergebied
2 x 75 m2
Stofklasse
M volgens DIN EN 60335-2-69

Persluchtsysteem

Vereiste persluchtkwaliteit
vrij van olie en vocht in overeenstemming met ISO 8573-3 klasse 6
Vereiste druk
6 bar (90 psi)
Persluchtaansluiting
snelkoppeling Ø 9
mm (CEJN 320)
Verbruik perslucht
max. 150 nl/min.
(afhankelijk van de mate van vervuiling
van het filter
)

Prestatie

Ventilatortype
radiaal
Vrijblazend luchtdebiet (max.)
12.000 m3/u
Operationeel luchtdebiet
raadpleeg orderinformatie
Worp
max. 50 m
Toerental
2920 rpm bij 50 Hz
Geluidsniveau
<70 dB(A)

Elektrische gegevens

Opgenomen vermogen van ventilator
7,5 kW (10 HP)
Aansluitspanning
400-690V/3~/50Hz
Isolatieklasse van ventilator
F met PTC
Nominale stroom
13,9A
Beschermingsklasse
lP 54

Omgevingscondities

Bedrijfstemperatuur:
min.
5 °C
nom.
20 °C
max.
45 °C
Max. relatieve vochtigheid
75%
Geschikt voor gebruik buiten
nee
Opslagcondities
5 t/m 45 °C
relatieve vochtigheid max. 80%

Leveringsomvang

Centrale filterunit SCS-D − Luchtinlaatmodule −
Vonkenvanger − Frame − Stofton − Flens voor stofton
− Manchet − Ventilator − Frame voor ventilator − Geluiddemper − Kanaal 1,5 m / Ø 500 mm
− Uitblaasunit met 6 nozzles − Besturingsapparatuur, incl. frequentieomvormer
− Aparte pressure transmitter (alleen voor SCS-Diluter GO)

Orderinformatie

SCS-Diluter GO
Artikelnr.
0000113131
Besturingsapparatuur
ControlGo
Filterpatronen
FCC-150
Operationeel luchtdebiet (max.)
9000 m3/u
Conform W3
nee
SCS-Diluter PRO
Artikelnr.
0000113132
Besturingsapparatuur
ControlPro
Filterpatronen
FCC-150
Operationeel luchtdebiet (max.)
9000 m3/u
Conform W3
nee
SCS-Diluter PRO W3
Artikelnr.
0000119118
Besturingsapparatuur
ControlPro
Filterpatronen
FCC-150/HE
Operationeel luchtdebiet (max.)
8000 m3/u
Conform W3
ja

Logistieke gegevens

Pallet 1
Brutogewicht (incl. pallet):
149 kg
Verpakkingsafmetingen:
120 x 120 x 180 cm
Pallet 2
Brutogewicht (incl. pallet):
270 kg
Verpakkingsafmetingen:
120 x 120 x 210 cm
Pallet 3
Brutogewicht (incl. pallet):
213 kg
Verpakkingsafmetingen:
120 x 120 x 140 cm
Pallet 4
Brutogewicht (incl. pallet):
325 kg
Verpakkingsafmetingen:
80 x 120 x 180 cm
Douanetariefcode
8537.1091.90
Land van oorsprong
Nederland

Kenmerken en voordelen

RoboCleanPlus-filterreinigingssysteem dat zorgt voor automatische segmentsgewijze reiniging van de filterpatronen middels perslucht
Luchtinlaat van 360°
nl

ControlGo Productspecificaties NL

Productspecificaties
nl

Diluter Control Brochure NL

Brochure
en

SCS-Diluter Brochure EN

Brochure
nl

SCS-Diluter Productspecificaties NL

Productspecificaties
nl

ControlGo Productspecificaties NL

Productspecificaties
nl

ControlPro Productspecificaties NL

Productspecificaties
nl

SCS-Diluter Pro Handleiding NL

Handleiding
nl

ControlGo Handleiding NL

Handleiding
nl

ControlPro Connect Handleiding NL

Handleiding
nl

ControlPro Connect - HMI Handleiding NL

Handleiding
nl

SCS-Diluter CE-Verklaring NL

Certificaat
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The SCS-Diluter Pro voldoet aan de volgende richtlijnen:

  • Machinerichtlijn 2006/42 EC
  • EMC 2014/30 EU
  • LVD 2014/35 EU
  • ErP richtlijn 2009/125 EC
  • Richtlijn 2011/65 EC (RoHS)

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