Nuisances while performing welding jobs?
Because welding processes often generate sparks, glares and fumes, a safe and nuisance-free workplace is of utmost importance.
At-source extraction protects workers in the metal industry and prevents the accumulation of welding fumes, oil mist or grinding dust in the workspace. The use of flexible extraction arms is a good method of removing dangerous fumes and dust when working on small or medium sized objects. These arms can be positioned close to the work area to capture toxic fumes, dust particles and remains of molten metal at the source. Capturing fumes and dust at the source also prevents pollution from spreading over the premises, keeping not only machines and tools but also products and offices cleaner.
In previous blogs we have written about protection methods for welders, like extraction arms or hoods for local exhaust ventilation and welding helmets with PAPR units. When you provide your workers with protection equipment, you may think that you have taken the necessary steps to ensure their safety. But how can you be certain that the equipment is working as it should and your workers are not exposed to dangerous levels of carcinogenic fumes?
When metals are heated above their melting point, they vaporize and condense into welding fumes. Most people know that these welding fumes are unhealthy and dangerous. Although not everybody in the metal industry – and in other lines of work where welding is done – is fully aware of the dangers, most of them are familiar with local exhaust ventilation and personal protection equipment to minimize the health risks that are involved with welding.
Welding fumes and UV radiation from welding are now classified as “carcinogenic to humans” by the IARC.
Metal fume fever is a benign, self-limiting occupational respiratory disease that results from the inhalation of fine metal particles. Whilst the exact mechanism for this condition is not known, the primary cause is thought to relate to the inhalation of zinc oxide fumes produced when zinc-coated steel or zinc-containing alloys (e.g. brass) are heated to high temperatures. A variety of other names for this condition is used, such as copper fever, brazier’s disease, welder’s ague, foundry fever, brass chills and spelter shakes.
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Welders must be protected against hazardous welding fumes. Depending on the welding environment or how and what is welded, welders can be protected by systems for source extraction and general filtration and ventilation. Also, they can be protected by respiratory protective equipment (RPE), such as welding helmets with fresh air supply. Supplied air respirators are known to provide the best all-around protection for the welders themselves
Nowadays, everybody knows that welding fumes are very dangerous and that all kinds of protective measures should be taken and respected during work. In other blogs on this site, you can read more about those dangers and risks. But is everybody really aware of the importance of those protective measures such as PPE and local exhaust ventilation? The answers of welders themselves are surprising…
In buildings where welding is carried out, temperature control and problems of airborne contamination are important, and the provision of clean air increases. Although fresh air is usually supplied by general ventilation, the sole use of general ventilation for airborne pollutant control in welding is usually ineffective.
To extract welding fumes and protect the welder, at source ventilation is always the most efficient and safe way. In addition, all kinds of measures can be taken to reduce welding fumes and its risks.
Contact our specialists now and get answers on all your questions regarding clean air.